GasHyDyn Project
GAS HYDRATES : Crystallization in pipelines
During the years 1930's, Hammerschmidt showed that the pipelines located
in cold areas such as arctic area could be plugged after the gas hydrate
crystallization from
light hydrocarbon components and water which is naturally contained
into oil.
But, just before the occurrence of a plug, hydrates particles set a problem :
- The flowing driving force is the differential
pressure between the well head and the production facilities area. So the
occurrence of gas hydrate phase acts as a
decrease of this driving force because particles
consume the lighter components and decrease the pressure.
- The viscosity of the fluid increases and so the flow rate decreases which is prejudicial to the productivity of the well.
- Finally, one has to separated the hydrate phase (solid phase) from the rest of the liquid before it enters in the classical separation apparatus.
The gas hydrate crystallization in pipeline is first appeared in artic
area because the temperature is so low that a low pressure is enough to
stabilize the hydrate phase.
Such a context occurs in arctic area but in Siberia and south of Argentina
too. As the oil exists to the well head, it is at a high temperature corresponding
to the
temperature of the sediment in which the well has been drilled. But,
as the flow moves along the pipe, its temperature decreases because of
the low temperature of
the wall. Finally, the oil is at the same temperature as the surrounding
and the gas hydrate crystallization becomes possible. In this situation,
the plugging is a problem
but not a catastrophic one because of the relative accessibility of
the pipe which makes possible a quick intervention. But one should note
that the situation is quite
difficult. Firstly it is not simple to operate on a plug during winter
which is the riskier season for plugging. Secondly, the plug separates
the pipe into two zones : a high
pressure zone between the head well and the plug and a low pressure
zone between the plug and the production facilities area. If the plug and
the pipe wall are
suddenly unstuck, ones generates a projectile which can destroy the
pipeline at any restriction or facilities apparatus.
The gas hydrate crystallization can occur in subsea pipelines too. The
temperature is not low, but the pressure can be very high and sufficient
to stabilize the hydrate
phase. This gas hydrate occurrence can be catastrophic there due to
the impossibity to access, see and solve the problem. The solution is to
decrease the pressure
both on the well head side and on the platform side. But the risk is
still to generate a projectile.

- The first one consists in insulating the pipeline in order to maintain
the oil at a constant temperature equal to the temperature at the exit
temperature at the well head
which is sufficiently high. The cost is very high but it can be envisaged
for the biggest oil pipes which collect the flow of different wells.
- The second solution consists in shifting the equilibrium temperature
of gas hydrate in order to make impossible the crystallization. This is
possible by injecting
thermodynamical additives which modify the water properties. Such components
are alcohols such as glycohols, or salts. But for very deep wells, this
solution is not
reasonable because of the quantity of additives to inject, sometimes
50% in mass of the total water flow contained in the oil flow.
- The third solution consists in using dispersants which will allow
to transport the hydrate phase without agglomeration and without plugging.
But one has to construct
equipment for the separation of the hydrate phase from the rest of
the liquid.
- The last solution consist in using a new class of inhibitors called
kinetic additives. These components do not affect the thermodynamical properties
of water because
they are added in very low quantities, not more than 1% in mass of
the total water flow. Their role is to act as crystallization inhibitors
by decreasing the rate of
processes such as nucleation, growth and agglomeration. The crystallization
becomes so low that it is impossible to observe it during the time range
of the transport in
the pipeline.